Different types PVC Pipe Extrusion Line

The extrusion process of PVC pipe extrusion line is plastic extrusion process, the PVC plastic is melted and plasticized by single screw extruder or conical twin screw extruder, and the pipes are formed by plastic pipe extrusion mold, and cooling and sizing by water tank or vacuum tank, we can use the online cutter to customize the pipe length as we need. The finished PVC pipe can be piece by piece or coiled by winder.

Parts of PVC pipe extrusion machine:

• Conical twin screw extruder / Single screw extruder
• Extrusion Die
• Vacuum calibration tank/ water tank
• Haul-off (tractor)
• Chipless cutter / lift cutter / planetary cutter
• stacker / belling machine

If you are new in producing PVC pipes, you also need some auxiliary machines, like mixer, crusher, miller or PVC pellets making machine.

·High Output 

WeCoEx uses special screw barrel in the PVC pipe extrusion machine, it can increase its capacity and save power, and we use high-standard electrical plating on our PVC pipe mold.

·Saving Energe 

WeCoEx uses its owing tech to optimize the energy consumption rate, PVC pipe extrusion machines can reduce co2 pollution and save costs during production compared with others.

·Easy Operation 

We have full instruction documents for the client's preference, and we have connected and tested the PVC pipe machine before shipment. You only need to plug all wires, and it will be working.

·Low Troubleshootings 

WeCoEx only use famous electrical devices in our PVC pipe production line, and we have free spare parts loaded together with PVC pipe extrusion line, it will save time cost when we meet troubles on the machine.

Who Will Need PVC Pipe Extrusion Machine

High-speed PVC Pipe Extrusion Line-The Ultimate Guide

PVC Pipe Extrusion Line have recently been in huge demand. It is an electromechanical machine designed to produce large numbers of uniform PVC pipes by melting raw materials and shaping them into a circular form of the required size. You can easily modify the machine settings through the control panel to align them with the customer's criteria. You may utilize a PVC Pipe Making Machine to create conduit pipes, pressure pipes, water pipes, drainage pipes, etc.

The PVC Pipe Making Machine comprises different types of main equipment and other optional auxiliary equipment, all of which collaborate to ensure the machine's overall efficiency. It also runs on high pressure and high heat levels to produce a high-quality and long-lasting PVC pipe.

Figure 1- PVC pipe making machine

You can opt for a number of different types of PVC Pipe Extrusion Line or get one customized for your specific manufacturing purposes. However, the main types of PVC Pipe Extrusion Line are as follows:

• HDPE Pipe Machine-Also known as High-Density Polyethylene Pipe Machine, HDPE Pipe Machines offer dynamic features such as a man-to-machine interaction interface, easy operation, stand-alone adjustment, complete board linkage, automated fault warning, productivity, and reliability.
• PPR Pipe Machine- Also known as Polypropylene Random Copolymer Pipe Machine, PPR Machines utilize a customized, high-efficiency, wear-resistant extruder for PPR raw materials, enabling high-speed extrusion and ensuring the extruder's durability.
• Corrugated Pipe Machine- Corrugated Pipe Machines are further divided into two sub-categories:
  • Single Wall Corrugated Machine-It is primarily used to manufacture pipes with both internal and exterior corrugations. You can easily distinguish these machines by their low wear and tear, simple material forming, rapid manufacturing speed, stable operation, easy-to-follow control features, and smooth operation.
  • Double Wall Corrugated Machine-It is well-known for its corrosion and wear resistance, as well as its great strength and flexibility. It utilizes a double-layer spiral extrusion die head, a vacuum environment, higher pipe production quality, an aluminum mold forming cooling system, and a water condensation cooling system, all of which enhance cooling efficiency significantly.

To produce PVC pipes, you can utilize a basic extrusion process, which follows the same workflow as other common pipe extrusion machines:

• The first step would be feeding the PVC twin-screw extruder with raw materials in pellets or powder form.
• Next is to utilize multiple extruder zones to melt and heat the raw material.
• Then use a die to extrude the material into a pipe form
• The cooling down of the shaped pipe ensues next.
• And finally, the PVC pipes are cut to the required length.

China is currently one of the biggest PVC Pipe Extrusion Line markets in the world. It is responsible for the majority of PVC pipes production; hence, it is a reliable source. An excellent quality PVC Pipe Extrusion Line from China is necessary due to the following reason:

 Production of medical items

The usage of a PVC Pipe Extrusion Line is essential when it comes to the production of medical level PVC pipe and profiles. Due to the fact that such tools contribute to the healing process of a sick person since they are designed to transport fluids in and out of the body.

 Production of building supplies

Another important reason you need a PVC Pipe Extrusion Line is that you can construct various tools used in building and construction. Typically, you will often notice that architectural engineers frequently use PVC pipes in today's developments.

 Improvement of agricultural production

Another essential purpose of having the PVC Pipe Extrusion Line is the rise in agricultural production. Its usage is more specific in the field of horticulture, where most of the tools for gardening are made of PVC pipes. Some of the important items are the piping, spiral guards, and trimmer guards.

As a result, it is safe to say that owning good quality PVC Pipe Extrusion Line from China serves different purposes from which you should benefit.

5.What Raw Materials can you Use in a PVC Pipe Extrusion Line?
 

Here is a list of different raw materials that you may use in your PVC Pipe Extrusion Line to manufacture high-quality PVC pipes.

• PVC Resin Powder
• Calcium Carbonate
• Stabilizer
• CPE
• Stearic Acid
• Paraffin Wax
• Carbon Black

You have the liberty to adjust the quantity of these materials and customize the final product as per your liking. For instance, you can create a brand identity for yourself by producing your PVC pipes in a different color by adding the color powder to the formula.

6.What Advantages do you get While Using a PVC Pipe Extrusion Line?

 

The following is a list of the advantages of utilizing a PVC Pipe Extrusion Line, which will assist you in better comprehending how it will benefit you in the long run.

• The PVC Pipe Extrusion Linehas a low density and a structure that makes loading and unloading easier.
• This machine production line has a high mechanical strength since the pipe it produces has excellent compression, impact, and tensile qualities.
• The cost of this machine is relatively cheap, and it is not only easy to move and manufacture but also has a long lifespan.
• The PVC Pipe Extrusion LineProduction Line has high acid, alkali, and corrosion resistance, making it appropriate for use in the chemical sector.
• The production of complex cross-sectional shapes is made simple with the assistance of this machine.

The following is a list of actions that you may perform in order to determine the quality of the end product manufactured by your PVC Pipe Extrusion Line.

• You can inspect the surface polish and whiteness with the naked eye of the PVC Pipe Extrusion LineProduction Line.
• When you have got a sample, you can step on the edge of the PVC pipe to check whether it cracks or not.
• You should take the sample and then drop it down. The ones that are easy to break are usually high in calcium.
• You can observe how quickly the surface changes when you leave the product in a hot, bright spot for a few days.

It is essential that you ensure regular maintenance of your PVC Pipe Extrusion Line and take necessary measures to carry it out in compliance with specific safety precautions.

• Thoroughly inspect the pipeline for leaks and the quality of the fasteners.
• Assess the efficiency of the lubrication system on a regular basis, lubricate the moving components in accordance with the standards, and ensure that there is adequate oil in the lubrication pump oil tank and the engine base oil tank.
• Verify that the machine's safety device is normal and effective, particularly once there is a change of mold.
• Regularly inspect the ground wire connection, the insulation of electrical components, and the wire's longevity.
• Thoroughly monitor the state of the oil filter, cleanse and replace it when necessary, and pay close attention to avoid the oil being polluted and degraded.
• Important components, such as screws and barrels, must be maintained in accordance with the specifications outlined in the manual.
• After every five to ten months, make sure to soak and clean the cooler using a carbon tetrachloride solution.
• Repair and maintain the plastic pipe equipment frequently with an emphasis on cleaning, lubricating, adjusting, disassembling, and overhauling in accordance with the machine's running time.

WeCoex gives you a wide variety of options when it comes to PVC Pipe Extrusion Lines. You can select the kinds of adjustments and sizes you wish to see in your final product and choose the PVC Pipe Extrusion Line accordingly.

Here are some common size ranges you can opt for while purchasing a PVC Pipe Extrusion Line from WeCoex:

• 16-40mm four cavities PVC Pipe Extrusion Line
• 16-63mm double cavities PVC pipe production line
• 50-110mm double cavities PVC pipe extrusion line
• 50-160mm PVC pipe extrusion line
• 200-400mm PVC pipe production line
• 315-630mm PVC pipe extrusion machine
• 500-1000mm PVC Pipe Extrusion Line

WeCoex also gives you the option to customize your order. All you need to do is provide your machine specifications, and they'll create a unique brand for your PVC Pipe Extrusion Line business.

10.What is the Different Equipment in a PVC Pipe Extrusion Line?
 

PVC Pipe Extrusion Line is made up of different pieces of equipment, all of which cooperate with one another to carry out their respective functions. However, it is noteworthy to mention that each one of these pieces of equipment plays a role in the production of PVC pipes.

The following is the list of typical equipment that makes up a PVC Pipe Extrusion Line Production Line:

Screw loader or vacuum loader: 

A Vaccum Loader is a sort of equipment that uses vacuum conveying to move plastic raw material into hopper receivers. In a PVC Pipe Extrusion Line, the raw materials are first put into a hopper, and then they are fed into a long, heated, cylindrical chamber that is known as an extruder.

Conical twin-screw extruder: 

It is responsible for extruding the PVC plastic from the mixing machine and into the dies. The PVC Pipe Extrusion Line production line is often built with screw-type components known as conical screws, which are used to empty the mixing machine of plastic. When the screws revolve, the liquid plastic is drawn between the extruder's spiral twists and travels down the screw to a molding machine.

PVC pipe mold: 

Molding machines are used in order to mold the PVC plastic into the appropriate profile.

Vacuum Calibration tank:

This specific equipment is in charge of processing plastic profiles, and its methods vary according to whether the materials being processed are flexible or stiff.

Haul-off: 

It refers to the equipment that is responsible for conveying the pipes forward in order to move them ahead in the production line. This equipment is crucial because it controls the speed of the pipes that pass through it, and as a result, it has an impact on the production overall.

Cutter:

The process of cutting is carried out with the assistance of electric and pneumatic drives. The cutting machine has a dust suction mechanism built into it so that it can clean up after itself and remove any debris that may have been formed during the cutting process.

Socketing or Belling machine:

This equipment refers to the process of heating the top of a PVC pipe in order to expand its diameter using a mold. In the PVC Pipe Extrusion Line, there is a belling machine at the end of the production line. It is available in a fully automatic or semi-automatic version.

Printer:

The printer imprints the name of the firm as well as a variety of other information onto the exterior of the PVC Pipe. You have the option of selecting between a laser printer or an inkjet printer.

11.What is the Usage of PVC pipes? 

Based on their purpose, PVC pipes may be classified as follows:

Agriculture Pipe: This refers to a PVC rigid tube used to convey water to crops on fields.

Water supply PVC pipe: These pipes are responsible for providing drinkable pressurized water; however, you need to ensure that wall thickness should be standard, and calcium carbonate levels should not exceed 30%.

Electric conduit PVC pipe: These pipes may be used to carry electrical lines in homes, flats, and workplaces.

Well pipe: This sort of pipe is very durable and can sustain the weight of a submersible pump suspended from a long stretch of pipeline. It is resistant to sunshine and almost all chemicals, including bleach, which works in your favor because bleach is commonly used to treat water wells in the event of contamination.

Drainage water pipe- It refers to any pipeline used to transport water from one location to another. Its primary objective is to dispose of domestic, commercial, and industrial wastewater.

12.How Many Standards are There for PVC Pipes in the Market? 
 

Consider these four standards of PVC pipes before investing in a PVC Pipe Extrusion Line:

Schedule 20

As a result of their low resistance, gravity-fed septic systems, and drainage systems often make use of these pipes. In addition, you can employ them for stormwater management projects. Upon comparison to Schedule 40s, the wall of these pipes is much lighter. You should only use it when there is no traffic or other equipment in the area. Schedule 20 and SDR 35 fittings have the same outer diameter and may be used interchangeably.

Schedule 40

Schedule 40 is essential for drainage and low-pressure water flow applications. They are capable of sustaining temperatures of up to 140 degrees Fahrenheit and can reach lengths of up to 10 and 20 inches. Installing Schedule 40 is a one-step process that does not need any tools. It is ANSI, for potable water delivery and corresponds to ASTM D 1784.

Schedule 80

This is the pinnacle of endurance. You may come across them in high-traffic areas, parking lots, and pump stations. All Schedule 80 and 40 fittings will work with it since it has a comparable outside diameter.

Schedule 120

The maximum diameter of its exterior may measure up to 24 inches. The wall thickness of tubes that fall into this category may range anywhere from 11.13 mm to 46.02 mm. The amount of pressure that can be safely handled by various grades and sizes of carbon steel tubes is not always the same. Many people use them in applications that involve pressures ranging from low to high. They are put to use for the transfer of liquids and gases throughout the majority of industries.


13.What is the Difference Between Different Kinds of PVC Pipes?

To decide the kind of PVC Pipe Extrusion Line you want, you must first inform the manufacturer about the type of PVC pipe you intend to manufacture. PVC pipes are classified according to the material used as follows:

• Plain PVCis the most affordable PVC material and is also the most malleable.
• UPVC pipesare the most prevalent kind of PVC pipes on the market. The majority of applications for UPVC pipes involve drainage or sewage.
• CPVCis also known as chlorinated PVC due to its greater chlorine content. CPVC pipe may be used for a variety of purposes.
• PVC-Uhas stronger walls that can withstand high pressure, making it suitable for water delivery and pumping.
• PVC-Mis a fairly new type of PVC pipe. It has a smaller wall thickness than PVC-U but can nevertheless sustain high pressure, allowing the producer to reduce manufacturing costs.
• PVC-O pipesperform the same fundamental duties as PVC pipes but have thinner walls and a larger outside diameter.

The majority of consumers are looking for UPVC, or plain PVC pipe extrusion machines since the cost of raw materials and machines is much cheaper.

14.What Kind of Machines is Necessary for you to Build a New PVC Pipe Plant? 

The operation of a new PVC Pipe Extrusion Line requires auxiliary equipment. For example, an efficient transformer is required to supply power, a chiller is required to give cooling water, and an air compressor is required to deliver compressed air. In addition, mixers, crushers, etc., are utilized for recycling and combining materials.

PVC mixer- These machines are continuing to improve the efficiency of the plastics industry by effectively mixing PVC resins with a variety of additives to generate PVC compounds of superior quality. Both a hot and a cold mixer are included in the PVC mixing machine. During the time that the PVC powder, calcium, and various other additives are heating in the hot mixer, at the same time, the raw materials in the hot mixer are cooling with the assistance of the cooling mixer. This dual function makes the process much quicker and enhances the output speed.

PVC pipe crusher- Since this equipment facilitates the shredding of PVC pipes, it is the most effective equipment that can reduce the size of pipes is the PVC pipe crusher. Because this crusher can compress the PVC pipes to tiny bits or even granulates, it is ideal for recycling these materials.

PVC Miller- This machine carries forward the recycling process and is mostly used for the pulverization of rigid waste products derived from PVC materials.

15.Why Should you Pick WeCoex as your PVC Pipe Extrusion Line Supplier?

You can rely on obtaining items of the highest quality from WeCoex. The Our PVC Pipe Extrusion Lines exhibit superior workmanship and strict attention to quality requirements. It has helped them win over customers' confidence and transformed them into a dependable provider of world-class goods.

Creativity is a chosen lifestyle at WeCoex. Therefore, their team places a focus on R&D in order to create goods that are tailored to the demands of consumers.

Their state-of-the-art production facilities use cutting-edge machinery and specialist knowledge to produce great goods for clients in a variety of industries.

16.How can you Start a PVC Pipe Extrusion Line Business?
 

You can follow this action to initiate a PVC Pipe Extrusion Line business:

• Ensure that you can successfully sell the goods you want to develop.
• Contact manufacturers of PVC pipe extrusion machines for equipment details and cost and profit estimates.
• Register your business with CAC
• Survey your target market
• Visit the machinery factory and purchase the machine.
• Register a firm, pick a manufacturing location, and follow the relevant processes.
• Test the pipe-making machine before delivery and install it once it arrives at your facility.
• Sell PVC pipes.

The PVC pipe market is expanding at a healthy pace due to massive infrastructure investment by the government. Future demand for PVC pipes is anticipated to be stimulated by the building and agriculture industries. PVC pipes are utilized for a number of applications, including water delivery, spray irrigation, deep tube well, and land drainage. These forecasts make investing in a PVC Pipe Extrusion Line business a lot more profitable.

You may launch a small or medium-sized PVC pipe manufacturing company owing to the prospect of expansion in this market. PVC pipes are prevalent in the electrical, irrigation, and building industries today, to the point where they are now substituting wood, paper, and metal in a variety of applications.